Product Description:
Flat Wire Winding Machines: Specialized Solutions for flat wire
inductor Precision Winding
Flat wire winding machines are designed specifically for winding
flat wire or profile wire. These machines are highly optimized for
the production of "edge wound" coils used in power inductors,
chokes, DC/DC converters, and other products that require the use
of flat wire.
The main advantage of these machines is their ability to wind thin
flat wire on its edge, which is a complex task that demands a
custom solution with specialized tooling know-how.
Advanced Features for Superior Performance
The machines are engineered to produce coils using flat wire,
allowing for greater flux density and power handling compared to
traditional round wire. Moreover, they are capable of creating
"edge-wise" wound coils and can handle wire sizes ranging from
0.1mm to 1.0mm in thickness.
Equipped with servo motors for precise control, these machines can
produce coils with tight tolerances, making them suitable for use
in various industries, including loudspeakers, medical devices, and
aerospace applications.
Variety of Options Available
There are different types of flat wire winding machines available,
including manual winders suitable for smaller operations and fully
automated CNC systems for mass production. These advanced machines
offer a range of benefits, such as increased production speeds,
higher accuracy, and the ability to handle complex winding tasks
with ease.
By reducing the need for manual intervention, these machines
simplify the production process and ensure consistency in coil
quality. When selecting a flat wire winding machine, it is crucial
to consider factors such as loading capacities, coil dimensions,
production rates, and specific features that align with operational
needs.
Wide Range of Manufacturers and Suppliers
There are various manufacturers and suppliers of flat wire winding
machines, offering a diverse selection of models to cater to
different scales of operation, from small-scale manual machines to
large, automated CNC systems.
Product Features:
Features of the XT-FW001 Automatic Flat Wire Inductor Winding
Machine
The XT-FW001 Automatic Flat Wire Inductor Winding Machine is a
cutting-edge technology that utilizes insulated wires wound into
coils to create efficient inductors. The performance of this
machine is dependent on the shape and design of the wires used,
which can be categorized into round wire windings and flat wire
windings.
Round Wire Windings vs. Flat Wire Windings
Round wire windings are suitable for low-frequency inductors and
provide lower currents. On the other hand, flat wire windings can
handle higher currents, have excellent electrical conductivity,
high thermal conductivity, and corrosion resistance. They are also
versatile and can be easily molded into different shapes and sizes,
making them ideal for achieving compact packages and efficient
current flow at high frequencies.
The XT-FW001 Automatic Flat Wire Inductor Winding Machine combines
the power of the Keyence system and the AC servo motor drive system
to achieve precise positioning, making it the ultimate choice for
manufacturing flat-wire inductors.
Efficient and User-Friendly
This modern winding machine comes with a 10-inch human-machine
interface that provides a simple and intuitive operation interface.
It is extremely easy to use and supports program editing in
conversation mode. The machine can store up to 99 sets of programs
and switch programs quickly. Hierarchical management and password
storage functions are also integrated to prevent unauthorized
personnel from modifying programs. Additionally, it has a complete
error history record that helps with troubleshooting and
maintenance.
Advanced Heating and Flow Control
The XT-FW001 utilizes a heater to bond the coils and has a digital
flow meter installed to control the flow rate, ensuring precise and
efficient operation. With an operating rate of over 90%, this
machine can produce a flat-wire inductor in about 1 second/piece
(subject to confirmation of product specifications).
If you are in the market for a machine that can efficiently
manufacture flat-wire inductors, the XT-FW001 is your best choice,
provided by XINGTE. Its advanced features and user-friendly
interface make it the perfect choice for all your inductor winding
needs.
Technical Parameters:
| Technical Parameters | Values |
|---|
| Power Consumption | 5.5KW |
| Rated Voltage | AC380V, 50/60Hz |
| Coil Height | Max 80mm |
| Weight | 800kgs |
| Material | Stainless Steel, Cast Iron |
| Wire Diameter | 4-12mm |
| Winding Modes | Manual/Automatic |
| Dimensions | 2100mm X 1800mm X 8500mm |
| Air Pressure | 0.4Mpa～0.8Mpa |
| Number of Spindle | 8 Spindles |
| China Flat Wire Winding Machine Factory | Yes |
| Flat Wire Coil Winding Machine | Yes |
Applications:
Photovoltaic field
The photovoltaic area is one of the fastest growing industries in
the world. It involves the use of solar panels to convert sunlight
into usable electricity. This field is constantly developing new
technologies and techniques to improve efficiency and affordability
of solar energy.
Automobile field
The automobile industry is a constantly evolving and highly
competitive field. It includes the design, development,
manufacturing, and sales of motor vehicles. With a focus on
innovation and sustainability, this field is making strides towards
electric and autonomous vehicles.
New energy field
The new energy field encompasses all forms of alternative energy
sources, such as solar, wind, geothermal, and hydro power. It aims
to reduce our reliance on fossil fuels and promote more
environmentally friendly energy solutions.
Security field
The security field is dedicated to protecting people, property, and
information from potential threats. This includes developing and
implementing security systems and technologies, as well as
providing security services such as surveillance and risk
management.
Medical equipment field
The medical equipment field involves the design, manufacturing, and
distribution of devices and instruments used in the healthcare
industry. This includes everything from basic medical tools to
advanced imaging and monitoring equipment, all in support of
improving patient care and medical outcomes.
Customization:
XINGTE Flat Wire Winding Machine - Customized Service
Brand Name: XINGTE
Model Number: XT-FW001S
Place of Origin: Shenzhen
Certification: CE, ISO9001, KC, ISO45001, ISO24001
Minimum Order Quantity: 1
Price: Negotiate
Packaging Details: Wooden case
Delivery Time: 10-25 working days
Payment Terms: LC, T/T
Supply Ability: 2000PCS/MONTH
Winding Width: 25-100mm
Winding Modes: Manual/Automatic
Rated Voltage: AC380V, 50/60Hz
Weight: 800kgs
Air Pressure: 0.4Mpa～0.8Mpa
Looking for a reliable and efficient flat wire winding machine?
Look no further than XINGTE, a leading manufacturer and supplier of
flat wire winding machines in China.
At XINGTE, we understand the importance of a customized solution
that meets your specific requirements. That's why we offer a range
of customizable options for our XT-FW001S model, ensuring that it
perfectly fits your needs.
Our flat wire winding machine is designed for precision and
efficiency, with a winding width of 25-100mm and manual or
automatic winding modes. It is also equipped with a rated voltage
of AC380V and a weight of 800kgs, making it suitable for a variety
of applications.
Rest assured that our products are of the highest quality and meet
all necessary certifications, including CE, ISO9001, KC, ISO45001,
and ISO24001.
Contact us now to discuss your customized flat wire winding machine
and get a competitive quote. Let XINGTE help you streamline your
production process with our reliable and efficient solutions.
Pictures of our factory
Pictures of machine
Pictures of flat wire coils
Our partners
FAQ:
- Q: What is the brand name of this product?
- A: The brand name of this product is XINGTE.
- Q: What is the model number of this product?
- A: The model number of this product is XT-FW001S.
- Q: Where is this product manufactured?
- A: This product is manufactured in Shenzhen, China.
- Q: What certifications does this product have?
- A: This product is certified with CE, IOS9001, KC, ISO45001, and
ISO24001.
- Q: What is the minimum order quantity for this product?
- A: The minimum order quantity for this product is 1 unit.
- Q: Is the price of this product negotiable?
- A: Yes, the price of this product is negotiable.
- Q: How is this product packaged?
- A: This product is packaged in wooden cases.
- Q: What is the delivery time for this product?
- A: The delivery time for this product is 10-25 working days.
- Q: What are the payment terms for this product?
- A: The payment terms for this product are LC and T/T.
- Q: What is the supply ability of this product?
- A: The supply ability of this product is 2000 units per month.
