Dual Station Automatic Multi-Pole Stator Winding Machine, Automatic
needle Coil Winding Machine
This stator winding machine is designed specifically for the
windings of brushless wheel hub motors used in self-balancing
scooters. It utilizes the flying fork winding technology and is
equipped with two stations, allowing for the simultaneous winding
of 9 strands.
The brushless wheel hub motor is integrated into the drive wheel.
This design offers several benefits, including a lighter weight for
the self-balancing scooter and increased durability for the motor.
As a result, the scooter becomes more compact and lightweight,
reducing overall mass, minimizing energy transmission losses, and
minimizing heat generated by the motor.
Introducing the dual spindle needle-type winding head for high
productivity.
This technology includes automatic core indexing, which is driven
by an AC servo motor with an infinitely programmable indexing
angle. This allows for different winding positions and wire routing
paths to be achieved.
Additionally, a programmable 4-position tap puller with wire clamp
and cutter is included for automatic tap pulling and end
termination. This eliminates the need for manual intervention
during winding, resulting in higher productivity, consistency, and
safety.
The winding head also features a positively coupled tool holder,
ensuring precise angular positioning of the wire guiding/routing
fixture. Coordinated movement of the winding head, core indexer,
and head traverse allows for very complex wire routing
configurations to be achieved with ease.
An electronic wire tension controller under PLC control also
facilitates precise tension programmable for different stages of
winding. This technology allows for better winding quality and
flexibility in routing. Retractable 4-position wire routing guides
are also included to achieve high-quality winding and routing.
The technology is controlled by a high-performance multi-axes
controller in stand-alone mode with multi-program memory and PC
Interface. The flexible menu-driven programming through
Windows-based Graphical User Interface (external PC) and
user-defined operation sequencing, coupled with a powerful set of
intelligent functions, allows for achieving complex winding
configurations with exceptional ease.
Applicable industries:
The motor stator automatic winding machine is suitable for
manufacturers of household appliances such as washing machines, fan
motors, ceiling fan motors, hub motors, vacuum cleaners, mixers,
hair dryers, cameras and household electric fans.
Product parameters
Model number: | XT-02D |
| Wire Diameter : | Ø0.1 ~ Ø1.6mm |
| wheel hub Stator Outer diameter: | Max 3100mm |
| wheel hub Stator inner diameter: | 10- 110mm |
| Stator stack thickness : | 150mm |
| Winding method: | Flyer fork winding |
| Winding station: | 2 stations |
| Power: | 4.5KW |
| Power supply: | AC380V,50/60Hz |
| Air pressure: | > 0.6Mpa |
| Winding speed: | 1200Rpm |
| Machine dimension: | 1710*680*1990mm |
| G. W: | 450KGS |
Why choose XINGTE Stator winding machine?
XINGTE Stator winding machine can improve the accuracy, efficiency,
and quality stability of your transformer winding manufacturing,
helping you meet customer needs more efficiently while reducing
production costs. We provide a full range of technical support and
training to ensure that customers can fully understand and use our
winding machines, and provide quick-response after-sales service.
Our machine pictures
Office and plant pictures
Delivery
