High Distribution Precision Dual Station Needle Winding Machine For
Motor Stator XT-02D
XINGTE needle winding technology
Needle (or nozzle) winding technology is the ideal choice for the
production of closed stators because it allows the wire to be wound
around the poles even in very narrow slots. The process can be
applied also to outer slot stators and wound rotors, reaching
astonishing results in terms of filling factor and precision.
At XINGTE we have mastered needle winding for years and have
developed a revolutionary technology mounted on our machines.
With XINGTE’s needle winding process, there are incomparable
quality and precision in wire handling, which ensures a very high
filling factor in the customer’s final product. All this combined
with the possibility of delivering to the customer a winding
machine completely tailored to his production needs.
Our XT-02D is the stand-alone version of our advanced needle
winding machine. It can be delivered with 2, 3, or 4 needles, and
can be upgraded also in a second step. It has been designed to be
applied as a stand-alone machine and with the appropriate
configuration it can be integrated into a production line.
MAIN FEATURES
It takes its main features from our innovative needle technology:
Always scalable: possibility to scale the investment by adding ANYTIME one needle
head according to the production needs
Flexible: able to wind different types of stators simply by programming
(inner and outer slot stators, straight and skewed, upper and lower
routing)
Configurable: various options available to make the machine suitable for
specific applications
Innovative wire tension control: tensioner is close to the needle and able to control constantly
the tension
Noiseless: new solution with no noise and vibration
Simple to be programmed: user-friendly programming approach
(2) Application:
The automatic motor winding machine is especially suitable for
Inverter washing machine motors, Inverter cleaner motors, and
another BLDC/brushless motor.
Function and Characteristics:
1. The machine facilitates manual loading and unloading, automatic
clamping, winding, and shearing for multi-pole BLDC motor stator
winding.
2. The frame is made of a thickened aluminum profile, and the table
plate is constructed of cast iron to absorb vibration, ensuring
minimal vibration even at high winding speeds.
3. Tooling and fixture parts utilize a downward positioning mode
for stable and reliable tightening.
4. The compact wire clamping and cutting structure allows for
simultaneous wire clamping and cutting.
5. The machine enables quick change-over of tooling, facilitating
the rapid adjustment of stator and winding parameters through the
HMI to adapt
to different stator requirements.
6. It features PLC control and fault display.
7. The machine also offers double stations and high-speed needle
winding.
The stator is stationary during winding. All needle movements are
motorized and programmable and managed in direct drive mode (no cam
system, no belts, no lead screw).
It is possible to wind:
- Inner straight slot stators
- Inner skewed slot stators
- Outer stators straight and skewed slot
Product parameters
Model number: | XT-02D |
| Wire Diameter : | 0.1 ~ Ø1.6mm |
| Stator Outer diameter: | Max 106mm |
| Stator inner diameter: | 10mm |
| Stator stack thickness : | 150mm |
| Winding method: | needle winding |
| Winding station: | 2 stations |
| Power: | 6KW |
| Power supply: | AC380V,50/60Hz |
| Air pressure: | > 0.6Mpa |
| Winding speed: | 1200Rpm |
| Machine dimension: | (L)1500 *(W)680*(H)1990 mm |
| G. W: | 600KGS |
Applicable industries:
The motor stator automatic winding machine is suitable for
manufacturers of household appliances such as washing machines, fan
motors, ceiling fan motors, hub motors, vacuum cleaners, mixers,
hair dryers, cameras and household electric fans.
About Xingte
Established in 2007, XINGTE boasts over 17 years of R&D
experience in the coil winding area. The company is headquartered
in Shenzhen, with a factory area exceeding 30,000 square meters,
ensuring strong productivity. With over 230 technical services and
after-sales staff, XINGTE provides worry-free after-sales service
at worldwide service points. XINGTE has obtained 120+ patents and
related certificates. The company's workforce of over 600
experienced employees guarantees production capacity and fast
delivery. Additionally, XINGTE's team of over 130 experienced
engineers ensures strong R&D ability and customization
capability.
Our factory
Our machine pictures
Stator coil samples
Order process
Delivery
Our partenrs
