High efficient and Stable Tcore Integrated Inductor Winding Machine
XT-M01
XINGTE has developed and customized Tcore unibody inductor winding
machines to meet market demands independently. The servo motor uses
bus control, key parts are processed independently using precision
equipment, and standard parts are all top international brands. Key
parts have a life management system in place. The output can reach
3000pcs/h, with a yield rate of over 99%, and only 0.5 operators
are required. This product can be applied to various fields like
computers, smartphones, smart wearables, automobiles, etc. The main
process flow of the integrated inductance winding equipment
involves magnetic core feeding, winding, line arrangement, and
outputting products based on customer requirements. Magnetic core
feeding is done via a Tcore vibration plate, with 6s/pcs at a time.
The winding process involves winding a flat wire on the magnetic
core using pair winding. Hot air is self-adhesive while winding.
After winding, the line is arranged by hanging the line gauge,
cutting off the excess tail line, and welding and fixing it on the
magnetic core. Finally, products are outputted according to
customer requirements.
Tcore Integrated Inductor Winding Machine
The process flow of the Tcore Integrated Inductor Winding Machine
includes:
Magnetic core loading: Magnetic core Tcore vibration plate loading,
Winding: Flat wire is wound onto the magnetic core, using a bifilar
winding technique, with hot air applied for self-adhesion as
winding proceeds;
Wire Management: Arrange the wire neatly, trim any excess tail
wire, and then solder it securely to the magnetic core.
Unloading: Discharge the product according to customer
requirements.
The advantage of our Tcore Integrated Inductor Winding Machine
The machine's servo motor uses bus control, and its key components
are made in-house with precision equipment.
All standard parts are sourced from international brands, and key
components undergo life-cycle management.
One staff can handle several machines, which saves labor cost
It has a production capacity of up to 9000 pieces per hour.
The yield rate can reach above 99%.
In addition, multi-axis simultaneous winding is possible.
Product Features
·The equipment has fast production efficiency and fully automatic
loading and unloading;
·The equipment can work with multiple types of material numbers:
1608 series, 2012 series, 2016 series, 2520 series, 3225 series;
·Simply switch different specifications of fixtures for different
material numbers to work;
·You can view real-time production and equipment operation status
in the equipment, and monitor production information in real time.
Applications
This production line is used for manufacturing T-core type
small-size molded inductors, which can be applied to computers,
smartphones, smart wearables, automobiles, and other fields.
Product parameters
| Model number: | XT-M01 |
| Feeding method | vibrate plate |
| Capacity | 2.2-3S/Pc |
| operating height | approx 1m |
| Yield rate | ＞ 98% |
| Utilization rate | ＞85% |
| Control Method | PLC bus control |
| Power: | 3.5KW |
| Power supply: | AC 220V,50/60Hz |
| Air pressure: | > 0.6Mpa |
| Machine dimension: | 1125*850*1900mm |
| G. W: | 400KGS |
Basic information about XINGTE
Experience
XINGTE was established in 2007, with more than 17 years R & D
experience in the coil winding area
Plant Size
XINGTE is headquartered in Shenzhen, with a factory area of more
than 30,000 square meters, which can ensure our Strong productivity
Service
XINGTE has more than 230 technical service and after-sales staff,
worldwide service points worry-free after-sales service
Patents & certificates
Patents & certificates:
XINGTE obtained 120+ Patents and related certificates
Production Capacity
XINGTE has more than 600 experienced employees, which can guarantee
our Production capacity and fast delivery
Technology
XINGTE has more than 130 experienced engineers, which can ensure
our strong R & D ability, also can guarantee our customization
capability
XINGTE PRODUCTION LINE
1, Motor stator, rotor, and other related coil winding machine
2, Transformer-related product coil winding machine
3, voice coil-related product winding machine
4, inductor coil winding machine and
5, customized fully automatic line for the motor, speaker,
transformer production line
Our Machine
Our factory
Finished product
Delivery
Order process
