Xingte automatic needle motor winding machine for with dual work
station XT-02D
Needle Winding:
Needle winding is a preferred method for producing internally or
externally wound stators or rotors with intricate winding patterns
and pole chains, such as Singletooth Winding.
In the needle winding process, a needle (nozzle) that dispenses
wire moves horizontally or vertically along the pole, encircling it
as it winds the wire.
This method offers a high level of flexibility in handling various
products and processes compared to other techniques. Xingte's
needle winding machines can handle multiple products
simultaneously, achieving high operating speeds while maintaining
process reliability.
Xingte offers a range of needle winding machines tailored for
specific products, including machines for winding 2-pole stators or
cam-operated winding machines that use multiple needles
simultaneously to maximize throughput.
The needle motor winding machine Product Features
Flexibility (internal and external rotor)
Multi-parts winding at the same time
Freely programmable
Wire layering
Freely programmable contacting/wire termination (teach process)
High filling factors despite required space for needle
Large wire diameter range
Freely selectable wire connections even on the lower side of the
stator
Low tooling costs
Typical products where Needle Winding is used
Pump drives
Fans
Power steering, servo motors
various brushless motors
Professional food processors
Professional power tools
Coolant pumps
Heating pumps
Vacuum pumps
Oil pumps
Roller shutter drives
Wheelchair drives
Dental drill
WIRE GUIDE TUBE POSITIONING
Wire guide tube positioning is an important aspect of XT-02D's
basic configuration. By default, the wire guide tube is fixed
horizontally. However, as an optional feature, a motorized tilting
movement can be applied to allow for both upper and lower routing,
making the wrapping and routing operations much simpler. This
tilting movement can be programmed to any position between +90° to
-70°.
Needle Winding
Needle winding is the process of choice for the production of
internally or externally wound stators or rotors with a complex
winding scheme and pole chains (see Singletooth Winding).
During the needle winding process, the needle (nozzle) that feeds
the wire is moved horizontally or vertically along the pole. It
thereby "circles" the pole and winds it.
In terms of the products and processes to be handled, this method
offers a comparatively high degree of flexibility compared to
others. The needle winding machines from XINGTE are able to process
several different products simultaneously in one and the same
machine. They achieve very high operating speeds by exploiting the
physical possibilities without negative effects on process
reliability.
XINGTE provides a wide variety of needle winding machines required
for special products, e.g. for winding 2-pole stators or
cam-operated winding machines where several needles can be used
simultaneously to enable maximum throughput.
TENSIONER CLOSED TO NEEDLE
A correct wire tension is essential to grand winding quality. The
best way to do this is to install the tensioners close to the
winding process. For this reason, XINGTE designs their machines
with tensioners next to the needle.
Moreover, it is possible to have two different types of tensioners
for each head to manage two different wire tension ranges. This
option allows fast retooling and also the winding of an extended
wire range.
Product parameter
| Model number: | XT-02D |
| Wire Diameter : | 0.1 ~ Ø1.6mm |
| Stator Outer diameter: | Max 106mm |
| Stator inner diameter: | 10mm |
| Stator stack thickness : | 150mm |
| Winding method: | needle winding |
| Winding station: | 2 stations |
| Power: | 6KW |
| Power supply: | AC380V,50/60Hz |
| Air pressure: | > 0.6Mpa |
| Winding speed: | 1200Rpm |
| Machine dimension: | (L)1500 *(W)680*(H)1990 mm |
| G. W: | 600KGS |
The stator is stationary during winding. All needle movements are
motorized and programmable and managed in direct drive mode (no cam
system, no belts, no lead screw).
It is possible to wind:
- Inner straight slot stators
- Inner skewed slot stators
- Outer stators straight and skewed slot
Product parameters
Model number: | XT-02D
|
| Wire Diameter : | 0.1 ~ Ø1.6mm
|
| Stator Outer diameter: | Max 106mm
|
| Stator inner diameter: | 10mm
|
| Stator stack thickness : | 150mm
|
| Winding method: | needle winding
|
| Winding station: | 2 stations
|
| Power: | 6KW
|
| Power supply: | AC380V,50/60Hz
|
| Air pressure: | > 0.6Mpa
|
| Winding speed: | 1200Rpm
|
| Machine dimension: | (L)1500 *(W)680*(H)1990 mm
|
| G. W: | 600KGS
|
Different tooling configurations are available, on request, to make
the machine suitable for all applications.
WINDING SPEED DIAGRAM
The head speed can reach up to 1200 rpm, in particular conditions
of stator geometry and wire size.
THE XT-02D PLATFORM
This machine is part of a wider range of needle-winding machines
developed and manufactured by XINGTE.
Inside this range, we can also offer:
1, Motor stator, rotor, and other related coil winding machine
2, Transformer-related product coil winding machine
3, voice coil-related product winding machine
4, inductor coil winding machine and
5, customized fully automatic line for the motor, speaker,
transformer production line
About Xingte
Established in 2007, XINGTE boasts over 17 years of R&D
experience in the coil winding area. The company is headquartered
in Shenzhen, with a factory area exceeding 30,000 square meters,
ensuring strong productivity. With over 230 technical services and
after-sales staff, XINGTE provides worry-free after-sales service
at worldwide service points. XINGTE has obtained 120+ patents and
related certificates. The company's workforce of over 600
experienced employees guarantees production capacity and fast
delivery. Additionally, XINGTE's team of over 130 experienced
engineers ensures strong R&D ability and customization
capability.
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